positronic industries presents power connection systems with safety shroud feature size 12 power contacts large surface area mating system high reliability integral locking system safety shrouded to prevent unsafe exposure in applications where male contacts are energized when disconnected hot plug capability to 25 amperes contact current rating to 40 amperes technical characteristics materials and finishes: i nsulator: glass-filled polyester, ul 94v-0. contacts: precision machined copper alloy with gold flash over nickel plate. push-on fastener: spring tempered copper alloy, tin plate. electrical characteristics: contact current rating: 40 amperes continuous, derated per iec 512-3, test 5b. initial contact resistance: 0.005 ohms max. per iec 512-2, test 2b. insulation resistance: 5 g ohms per iec 512-2, test 3a. voltage proof: 3,000 minimum v r.m.s. per iec 512- 2, test 4a, method a. clearance and creepage distance: 5.60 (0.220) minimum working voltage: 1,000 minimum v. r.m.s. hot pluggable (50 couplings per ul 1977 paragraph 15): 250 vac at 25 amperes working temperature: -55?c to +125?c mechanical characteristics: removable contacts: rear insertion/ front release. female contact features ?losed entry?design for highest reliability. 2.39 (0.094) diameter male con- tact. removable contact retention in insulator: 67n (15 lbs.) per iec 512-8, test 15a. mechanical characteristics (continued): fixed contacts: printed board terminations, both straight and 90?. female contact features ?losed entry?design for highest reliability. 2.39 (0.094) diame- ter male contact. fixed contact retention in insulator: 67n (15 lbs.), minimum. resistance to soldering iron heat: 260?c (500?f) for 10 seconds duration per iec 512-6, test 12e, 25 watt soldering iron. contact terminations: crimp removable contacts for wire size 12 awg (4.0 mm 2 ). straight and 90? solder printed board mount, 2.39 (0.094) tail diameter. connection systems: cable to cable, cable to printed board and cable to panel mount. locking system: insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. polarization: provided in insulator design. mounting to p.c. board: rapid installation push-on fasteners. mechanical operations: 500 couplings dimensions are in millimeters (inches). all dimensions are subject to change.
positronic offers applications specific connector arrangements as prescribed per customer requirements. a mixture of contact sizes, as well as fixed solder or press-fit and removable crimp contact terminations may be loaded into the same connector housing. female contacts may be recessed to conform to safety regulations. mounting style options include straight solder printed board, straight compliant printed board, 90? solder printed board, panel mount and cable connec- tors with or without cable adapters. consult the factory for additional information. * consult factory for readily available variations. connector variants face view of male connector female cable connector code 0, order contacts separately male cable and panel mount connector code 0, order contacts separately pls5w5 pls7w3* pls7w7* pls13w3* 12.54 (0.494) 20.38 (0.802) a 0.51 (0.020) b 2x 2.54 (0.100) thru 10.19 (0.401) 11.33 (0.446) 25.73 (1.013) 23.19 (0.913) 20.38 (0.802) a 0.51 (0.020) part number a pls5w5f0000 42.04 (1.655) pls7w3f0000 42.04 (1.655) pls7w7f0000 52.64 (2.072) pls13w3f0000 52.64 (2.072) a 45.60 (1.795) 45.60 (1.795) 56.20 (2.213) 56.20 (2.213) b 32.90 (1.295) 32.90 (1.295) 43.50 (1.713) 43.50 (1.713) dimensions are in millimeters (inches). all dimensions are subject to change. tolerance of dimensions, unless other- wise noted is 0.38 ( 0.015) typical part number: pls5w5f0000 typical part number: pls5w5m0000 part number pls5w5m0000 pls7w3m0000 pls7w7m0000 pls13w3m0000
male 90? printed board mount connector code 4, 3.71 (0.146) contact extension printed board contact hole patterns male straight printed board mount connector code 3, 3.71 (0.146) contact extension a 0.51 (0.020) a 0.51 (0.020) b b 2x 2.54 (0.100) thru part number a pls5w5m400a1 45.60 (1.795) pls7w3m400a1 45.60 (1.795) pls7w7m400a1 56.20 (2.213) pls13w3m400a1 56.20 (2.213) b 32.90 (1.295) 32.90 (1.295) 43.50 (1.713) 43.50 (1.713) part number a pls5w5m300a1 45.60 (1.795) pls7w3m300a1 45.60 (1.795) pls7w7m300a1 56.20 (2.213) PLS13W3M300A1 56.20 (2.213) b 32.90 (1.295) 32.90 (1.295) 43.50 (1.713) 43.50 (1.713) dimensions are in millimeters (inches). all dimensions are subject to change. tolerance of dimensions, unless otherwise noted is 0.38 (0.015) 20.38 (0.802) 20.38 (0.802) 10.19 (0.401) 3.71 (0.146) 3.71 (0.146) 6.985 (0.275) 9.80 (0.386) 2.39 0.08 (0.094 0.003) 2.39 0.08 (0.094 0.003) 11.33 (0.446) 11.33 (0.446) 6.70 (0.264) 2x 2.54 (0.100) x 8.83 (0.348) deep 25.73 (1.013) 25.73 (1.013) 2x 4.90 (0.193) 5x 2.90 (0.114) 2x 5.30 (0.209) 2x 5.30 (0.209) 2x 10.60 (0.417) 2x 16.45 (0.648) 2x 16.45 (0.648) 2x 10.60 (0.417) 3x 9.80 (0.386) 2x 14.69 (0.578) 3x 9.80 (0.386) 2x 3.12 0.08 (0.123 0.003) 2x 3.12 0.08 (0.123 0.003) 5x 2.90 (0.114) typical part number: pls5w5m300a1 typical part number: pls5w5m400a1 straight solder 90? solder pls5w5 pls5w5
connection systems ordering information - code numbering system specify complete connector by following steps 1 through 8 insert ??when step is not used system 5 cable to 90? board mount system 7 cable to cable system 8 panel mounting to cable system 6 cable to straight board mount step 8 special options consult factory for special options. step 7 contact plating for printed board type connectors 0 - crimp contacts ordered separately. a1 - gold flash over nickel on mating end and gold flash over nickel on termination end. a2 - gold flash over nickel on mating end and 5.00 microns (0.000200 inch) solder coat on termination end. c1 - 0.80 micron ( 0.000030 inch) gold over nickel on mating end and 0.80 micron (0.000030 inch) gold over nickel on termination end. c2 - 0.80 microns (0.000030 inch) gold over nickel on mating end and 5.00 microns (0.000200 inch) solder coat on termination end. step 6 cable adapter 0 - none. step 5 mounting style 0 - none. n - push-on fastener for straight printed board mount connectors step 2 connector variants 5w5 - 5 size 12 contacts 7w3 - 4 size 20 with 3 size 12 contacts * 7w7 - 7 size 12 contacts * 13w3 - 10 size 20 with 3 size 12 contacts* step 3 connector gender m - male f - female step 4 type of contact 0 - order contacts separately for cable connectors for connection systems 5, 6, 7 and 8. 3 - solder, straight printed board mount with 3.71 (0.146) tail extension for connection system 6. male connectors only. ** 4 - solder, right angle printed board mount with 3.71 (0.146) tail extension for connection system 5. male connectors only. ** positronic industries, inc. 423 n. campbell ave - p.o. box 8247 springfield, mo 65801 417/866-2322 - fax 417/866-4115 - toll free 800/641- 4054 e-mail: info@positronic.com positronic asia pte ltd. 3014a ubi road 1 #06-07 singapore 408703 telephone (65)-842-1419 - fax (65)-842- 1421 e-mail: posiasia@singnet.com.sg positronic industries, sa. zone industrielle est. - 46 route d?ngachies - f-32020 auch cedex 9 france telephone 05 62 63 44 91 - telecopier 05 62 63 51 17 e-mail: positronic@wanadoo.fr * consult factory for readily availabie configurations. ** consult factory for availability of female version of contact type 3 and 4. dimensions are in millimeters (inches). all dimensions are subject to change. tolerance of dimensions, unless otherwise noted is 0.38 (0.015) 1 2 3 4 5 6 pls 5w5 m 3 0 0 a1 7 8 step step 1 basic series pls - pls series catalog number: c?24 rev. nc printed date: july, 2000 published in the united states of america
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